KARMETAL
2024
Vortex 100 is a high speed circular sawing machine which is designed for sawing all kind of steel up to 100 mm diameter. The new, aesthetically distinctive design is characterized by its advanced hi-tech features, its unique functionality and improved ergonomics. Vortex 100 offers a completely unmanned sawing operation. With this ability, Vortex 100 is a perfect example for Industry 4.0 application for sawing operation. The Vortex 100 was designed with the aim of producing a faster, smarter, more compact and more attractive machine optimized to meet needs of industry.
Autonomy and productivity are the emerging concepts in the last years due to the lack of qualified labor and ruthless competition. Vortex 100 promises unmanned operation to the market by providing appropriate parameters used in the sawing process. Thanks to AI software it has, the machine can adapt different working conditions and provides utmost outcomes such as %60 energy saving, %50 higher speed and %100 higher tool life.
Matte grey door frames made of composite material with dynamic lines and high glossy black surfaces that add an elite look to the product create an eye-catching contrast. Striking red lines running along the machine highlight company’s well-known corporate identity.
With its compact design the machine is very easy to install and in case of maintenance the cover design allows to step in all sections of the machine. Doors that slide to both side provide a wide view and service area. Door frames made of composite material with flowing and continuous surfaces give product a distinctive appereance. Additionally, doors weight is reduced with the usage of composite frames.
Vortex 100 is a gamechanger in the market since it offers a new operation principle to the industry. Vortex 100 is equipped with a direct drive motor instead of belt and gear transmission which has been used in the market for more than 50 years.
The base of the machine is made of mineral casting which allows to reduce vibration and results with better cutting surface and improved tool life. Furthermore, Vortex 100 is the first autonomous circular sawing machine in the market.